Pulleys

TROUBLE

PROBABLE CAUSE

RECOMMENDED REMEDY

(1) Frozen or sluggish pulley. a. Defective bearing. a. Replace with new bearing.
  b. Bent shaft. b. [LOCK OUT UNIT.] Remove pulley and replace shaft. Carefully inspect for damage to bearings and replace as required.
(2) Excessive noise a. Belt slipping on pulley face. a. [NEVER REACH UNDER OR INTO UNIT.] Adjust tension at takeup device.
  b. Loose mounting. b. Tighten mounting. Check level and alignment of pulley shaft or belt will not track properly.
  c. Bearing not adequately lubricated. c. If bearing is excessively worn, replace with new bearing. Check fit of inner race to ensure against bearing distortion. Check level and alignment at pulley shaft. Check shaft for straightness.
  d. Bent shaft. from pulley. d. Remove pulley to replace shaft. Inspect bearings for damage and replace as necessary.
  e. Loose bearing mount. e. Tighten bearing lock mounting bolts. Check level and alignment of pulley shaft.
(3) Excessive wear to belt or pulley face. a. Belt tension too low-belt slips on pulley causing wear. a. Adjust takeup tension until slippage ceases.
  b. Gritty material ground between belt and pulley. b. Clean pulley face and pulley side of belt by brushing and wiping. Guard against spillage between belt and pulley.
  c. Splicing fasteners protruding. c. Tighten or replace fasteners as necessary.
  d. Oil or grease on lagging. d. Remove oil or grease. If lagging has deteriorated, replace pulley.

 

Troubleshooting

a. System
b. Chains and Sprockets
c. Conveyor Belt
d. Pulleys
e. Telescoping Boom
f. Belt Tracking
g. Safety Features
h. Belting
i. Motors and Gear Motors
j. Return Rollers
k. Guide Rollers